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Digital Twins

September 24, 2025

What is a digital twin? 

A digital twin is a virtual or digital replica of a physical asset, process, or system that simulates, predicts, and optimizes real-world scenarios. It collects data from its physical twin in real time, so organizations can make better decisions and perform better. Digital twin examples include replicas of manufacturing equipment, smart cities, or even healthcare systems.

How does a digital twin work?

A digital twin collects real-time data from sensors or devices on a physical object or system and transmits it to its virtual counterpart. This virtual digital twin model processes the data to simulate, analyze, and predict the physical entity’s behavior or performance, enabling monitoring, testing, and optimization without directly affecting the real-world object.

What are the different types of digital twin technology?

There are several types of digital twin technology, each designed for digital twin applications and levels of detail:

  • Component Twins: Focus on single parts of a system to monitor and optimize their performance
  • Asset Twins: Model entire machines or devices, showing how their parts work together
  • System Twins: Represent multiple assets working together in a larger system
  • Process Twins: Simulate workflows to improve operations and efficiency
  • Geographic Twins: Model large environments (e.g., cities) for planning and real-time management

Which industries use digital twins?

Manufacturing, healthcare, automotive, energy, and smart cities use digital twin platforms. They use digital twinning to improve asset performance, predict maintenance, optimize production processes, and improve the customer experience.

What are the benefits of digital twins?

Digital twins offer a range of business benefits, including enhanced efficiency through real-time data that streamlines operations and reduces downtime. As the digital twin market grows, businesses increasingly use this technology for predictive maintenance, cost optimization, design acceleration, and sustainability by minimizing waste and improving resource utilization.

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