IT Solutions for the Manufacturing Industry
Connect with a Manufacturing Lead
End-to-end Manufacturing IT Services and Solutions
Hexaware’s manufacturing IT services and solutions offer enterprise transformation through advanced digitalization and integration of Industry 4.0 technologies. We modernize legacy systems, remove production bottlenecks with real-time data, and enhance efficiency using AI, IoT, and predictive analytics, all to help businesses accelerate time-to-market, control costs, and meet evolving customer demands.
Optimize Operations with Automation, Data Analytics, and AI
Our Focus Areas
IT solutions for manufacturing domains
Heavy Industry & Mining
Boost uptime and safety with predictive maintenance, IoT-enabled monitoring, and remote operations management for cost-efficient resilience in harsh environments.
Automotive
Accelerate product development, enable connected supply chains, and reduce recalls and downtime with AI-driven quality control and analytics.
Discrete
Streamline production planning, inventory management, and order fulfillment with Industry 4.0, IoT, and cloud ERP to cut lead times and operational costs.
Construction
Enhance project tracking, predictive scheduling, and coordination across engineering, procurement, and site execution for better cost control and faster delivery.
Process
Improve yield and compliance with real-time analytics, process monitoring, and automation for enhanced traceability and reduced waste across production lines.
High Tech
Accelerate innovation with cloud-based product engineering platforms, secure IP, AI-driven forecasting, and streamlined R&D for faster time-to-market.
Rely on Our IT Solutions for Manufacturing to:
Unlock real-time insights from your shop floor by modernizing legacy MES, SCADA, and ERP systems. Our IT solutions for the manufacturing industry seamlessly integrate historical and live production data—eliminating information silos, enabling predictive maintenance, and supporting smarter, faster decision-making across your entire value chain.
Connect machines, lines, and teams with IoT-enabled shop-floor digitalization and cloud-based platforms. Our manufacturing IT solutions harmonize production, inventory, and logistics data for streamlined workflows, automated quality control, and transparent supply chain visibility—maximizing efficiency and responsiveness from raw materials to finished goods.
Drive down operating expenses with AI-driven process optimization, energy management, and predictive asset maintenance. Our smart manufacturing technology solutions help you minimize unplanned downtime, reduce waste, and scale production efficiently—ensuring profitability and sustainable growth in a competitive market.
Rely on Our IT Solutions for Manufacturing to:
Our Manufacturing Industry Solutions & Capabilities
Embrace a digital-first approach to redesign experiences across your value chain, enhance engagement, and drive product leadership. Combine rapid innovation with AI and omnichannel capabilities to deliver personalized, proactive, and predictive interactions.
- Achieve end-to-end CX transformation and optimization
- Engage customers and vendors with AI-driven chatbots
- Deliver seamless experiences through omnichannel presence
- Innovate faster with rapid prototyping of platforms and digital products
Modernize and unify your core systems to build a connected, agile, and data-driven enterprise. Leverage cloud, ERP, and data platforms to streamline operations, improve decision-making, and create resilient supply chains.
- Accelerate transformation with cloud enablement and ERP consolidation
- Harness unified data platforms and master data management
- Gain visibility with AI-powered supply chain control towers
- Speed up sales with CPQ (configure-price-quote) solutions
Connect your shop floors and operations with IoT, MES, and digital factory solutions. Boost productivity, reduce downtime, and make smarter decisions with real-time operational intelligence and manufacturing automation solutions.
- Connect assets with cloud-ready MES
- Optimize operations with a digital twin and digital factory layer
- Improve workforce productivity with AI/AR/VR-powered training and remote maintenance
- Minimize downtime with predictive maintenance and advanced field service management
Optimize your manufacturing operations, reduce TCO, and improve workforce productivity with platform-led IT and business operations. Leverage automation to streamline plant floor and enterprise workflows, ensure seamless collaboration across sites, and provide real-time IT support for manufacturing operations globally.
- Optimize infrastructure, applications, and cloud for manufacturing agility
- Automate production and back-office processes with our Tensai® platform
- Improve document accuracy with intelligent processing of technical and operational data
- Provide multilingual 24×7 support for plant and enterprise IT systems
Manufacturing IT Solutions, Accelerators, and Frameworks
Operational Intelligence Solution
Empower your manufacturing operations with unified plant floor and enterprise data for real-time visibility and smarter actions.
Benefit: Up to 30% lower unplanned downtime.
AI-powered Industrial Training Solution
Accelerate workforce readiness with immersive AI-driven training across web, tablet, and VR for faster onboarding, upskilling, and cross-skilling.
Benefit: Up to 40% faster training time compared to traditional methods.
AI-powered industrial training solutions
Hexaware’s industrial training solutions leverage AI to create immersive learning environments across web, tablet, and VR platforms. Designed to address challenges like high attrition, lengthy onboarding, and cross-skilling needs, the platform enables efficient knowledge transfer and minimizes production disruptions. Its low-code/no-code approach allows rapid content creation and deployment, streamlining workforce training in manufacturing.
Supply Chain Control Tower Solution
Gain centralized, real-time supply chain visibility and agility to navigate cost pressures and market volatility with confidence.
Benefit: 3–5% reduction in logistics costs and 10–20% higher labor efficiency.
Success, Through World-class Partnerships
We leverage an extensive partner ecosystem to streamline workflows, enhance customer experience, and drive growth.
Case Studies
Insights
Manufacturing Team Leaders
Kamal Maggon
Manufacturing Leader
Yuvaraj Athikari
Manufacturing Expert
Sivakumar Natarajan
Manufacturing Expert
Shankar Prabakar
Manufacturing Expert
Jagan Mohan Raajkumar
Manufacturing Expert
FAQs
Hexaware is a globally recognized manufacturing IT solutions provider. We unite AI‑driven, automation‑led IT services with deep sector expertise to modernize operations across heavy industry and mining, automotive, discrete, construction, and process manufacturing. Our portfolio covers every stage, from experience‑led digital transformation and core transformation to a fully connected manufacturing ecosystem with digital IT and business operations, supply chain futureproofing, field service management, and a manufacturing governance platform.
A trusted partner, our key accelerators include:
- Operational intelligence solutions that mesh plant‑floor and enterprise data for real‑time insight
- CPQ solutions that automate complex quoting and safeguard margins
- Supply‑chain control tower solutions delivering live visibility and agile decision‑making
- AI‑powered industrial training solutions that upskill workforces via web, tablet, and VR
Together, these capabilities cut costs, reduce downtime, and build resilient, data‑rich ecosystems ready for Industry 4.0.
Industry 4.0 is the shift to smart, connected factories where IoT, cloud, and advanced analytics deliver real‑time visibility and mass customization. By embracing these technologies, manufacturers move from reactive to predictive operations, improving quality, speed, and flexibility.
- Digital tools, augmented reality, and IoT provide live insights and tailored products
- Connected manufacturing ecosystems cut downtime through predictive maintenance and data‑driven decisions
- Automation, AI, and data analytics optimize production processes, boosting efficiency and competitiveness
Modern IT services transform supply chains into data‑rich, responsive networks that absorb shocks and meet demand with precision. By layering digitalization, automation, and analytics across suppliers, logistics, and plants, manufacturers gain the clarity and agility needed to thrive in volatile markets.
- A supply‑chain control tower offers centralized, real‑time visibility for faster, data‑backed decisions
- Digitalization and real‑time analytics future‑proof supply chains against cost pressures and disruption
- Smart data analytics and AI optimize resource allocation, shorten lead times, and lift product quality
Configure Price Quote (CPQ) platforms bring configuration, pricing, and quoting into a single digital engine, giving manufacturers the speed and accuracy needed to win in an e‑commerce‑driven world. By automating complex rules and approvals, CPQ protects margins and frees sales teams to focus on value‑adding conversations.
- Automated quoting eliminates manual errors and ensures consistency
- Faster response times help close deals quickly while safeguarding profitability
- Improved sales efficiency and customer satisfaction boost win rates and loyalty as product complexity grows
Ready to Pursue Opportunity?
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