AI-powered manufacturing intelligence, from shop floor to top-floor
Connect with a Smart Factory Solutions Lead
Your factory generates more data than your teams can act on. Hexaware's AI-led smart factory solutions bring intelligence into every layer of your ecosystem, from the edge of the shop floor to the top-floor dashboards your leadership relies on, proven across manufacturing, high-tech, and life sciences environments. We help operations teams close the gap between what their equipment knows and what their business needs to act on.
Combine factory AI models, AI agents, edge intelligence, and IT-OT digital convergence to unlock real-time insights and achieve 30–50% savings across the manufacturing value chain.
Factory AI Solutions for Smart Manufacturing
Enabling shop floor automation and AI in factory operations
Factory AI Impact Areas
Driving measurable manufacturing outcomes
Cost & Efficiency
Reduce waste, avoid costs, and improve resource utilization across production through smarter planning and process control.
Quality & Defects
Catch defects at the source, not at the end of the line, with real-time detection and smart sampling.
Yield Optimization
Optimize wafer yield and production performance with better process control and real-time manufacturing intelligence.
Cycle Time
Get clear visibility into where production time is being lost and make velocity improvements backed by evidence.
Workforce Impact
Put the right information in front of the right person at the right moment, on the shop floor or in the control room.
Operations & Energy
Move from reactive to predictive across root cause analysis, OEE, and energy management before issues become events.
AI-Native Engagement Models
Non-linear delivery models powered by AI for scalable manufacturing outcomes
AI-native Pods
Engage in non-linear models with AI-native PODs where engineers, augmented by autonomous agents, scale output exponentially. Achieve more output without adding more headcount across our factory AI solutions.
Autonomous Delivery
AI agents autonomously develop, test, and deploy code in factory apps. Accelerate delivery, reduce manual effort, and ensure consistent execution across manufacturing applications.
Outcome-based Pricing
Move beyond effort-based models with pricing aligned to value. Pay per feature, per deployment, or per business outcome, ensuring measurable ROI and greater flexibility in scaling our smart factory AI solutions.
The Hexaware Advantage for Smart Factories
Every engagement is backed by an organization built around AI-first delivery. From factory applications to broader manufacturing software, we embed AI across the entire development lifecycle, so the intelligence in your systems starts with how they are built.
Our layered architecture means you can deploy in one area of the factory and expand without rebuilding. Each capability is composable and independent.
We design AI systems to be protocol-agnostic from the ground up. Swapping out equipment or adding new machinery does not require rebuilding your intelligence layer.
Every AI recommendation is validated against a Digital Twin of your factory before it influences a real decision. Operators act on insights that have already been proven in a safe environment.
Speed does not mean autonomy. Human-in-the-loop approvals give your teams the ability to review, approve, or override AI recommendations with a single action, keeping people in authority over the process.
Auditability is not optional in manufacturing. Our governance plane wraps every level of the architecture, so every decision, recommendation, and action is traceable.
Our Industry Foundation Model brings pre-built manufacturing intelligence into your environment immediately. You do not need years of data collection before the system starts delivering insight.
Case Studies
Insights
Other Digital & Software Focus Areas
Digital Strategy Consulting
Create a plan that pulls your digital ecosystem into orbit.
Digital Experience
Create the experiences your customers want and maximize your brand equity.
Digital Product Engineering
Transform through agile and innovative solutions that fuel growth.
Legacy Modernization
Future-proof your business with AI-driven legacy modernization services.
Software Development
Build, modernize, and scale applications with AI-driven development.
