Manufacturing IT services that cut downtime, accelerate production, and future-proof the supply chain.
A manufacturing IT services partner with decades of precision engineering experience, Hexaware designs and deploys AI in manufacturing industry programs for global producers worldwide.
How AI Optimizes Precision Manufacturing Operations
AI in the manufacturing industry uses machine learning, computer vision, and predictive analytics to optimize precision operations, lift throughput, and stabilize quality across production lines and supply chains. Hexaware combines AI-led manufacturing IT services, predictive maintenance, and connected shop floor platforms to cut waste and boost yield at scale.
Supporting diverse manufacturing sub-verticals with specialized IT, automation, data, and Industry 4.0 solutions that align with each industry’s processes, priorities, and business goals.
Heavy Industry and Mining
Smart manufacturing solutions for heavy industry and mining that secure production systems, connect personnel, and future-proof the supply chain across every site.
Automotive
Automotive IT solutions and manufacturing automation solutions that boost productivity, streamline operations, and give automakers and tier suppliers a competitive edge.
Discrete
Discrete manufacturing IT solutions grounded in manufacturing industry best practices, with a sharp focus on your products, processes, and production-line outcomes.
Construction
Manufacturing technology solutions for construction that lift process efficiency through Industry 4.0, advanced analytics, and AI in the manufacturing industry at every stage.
Process
IT support for manufacturing process industries that digitalizes operations with the latest innovations, lifts efficiency, and reduces operating costs across every plant.
Smart, Connected Production Through Digital Transformation
Explore how AI-driven manufacturing, IoT, and smart factory tech reshape production at scale. This Hexaware eBook unpacks the digital transformation playbook for global manufacturers, with practical use cases across connected operations, predictive maintenance, and supply chain resilience. Download your free copy today.
Overcome Legacy Data System Challenges at Scale
Unlock real-time insights from your shop floor by modernizing legacy MES, SCADA, and ERP systems that were never designed for today’s data velocity. Break down long-standing silos, standardize data models, and expose critical production signals through modern APIs and cloud-native platforms. Empower plant managers and engineers with contextual, actionable intelligence—so decisions are driven by live data, not lagging reports—unlocking measurable gains in throughput, quality, and uptime.
Create a Truly Integrated Manufacturing Setup
Connect machines, production lines, and cross-functional teams with IoT-enabled shop-floor digitalization and cloud-based platforms that unify OT and IT. Establish a single source of truth across operations, allowing seamless data flow from sensor to boardroom. Enable collaborative workflows, real-time visibility, and end-to-end traceability—so every asset, process, and person operates in sync, driving faster decisions, tighter quality control, and resilient, connected production.
Optimize Costs for Sustainable Long-term Growth
Drive down operating expenses with AI-driven process optimization and predictive asset maintenance that identifies issues before they disrupt production. Continuously fine-tune energy usage, material consumption, and machine utilization to unlock hidden efficiencies across the value chain. Shift from reactive firefighting to proactive, data-led operations —reducing unplanned downtime, extending asset life, and freeing capital to invest in innovation, capacity expansion, and long-term growth.
Equip with digital capabilities to acquire a competitive edge and conquer the fluctuating demands and needs of customers. By implementing digital tools, augmented reality, and IoT solutions, manufacturers can deliver real-time insights, customization options, and exceptional service, thereby elevating customer experiences.
Integrate machines, systems, and data across the manufacturing process to foster real-time visibility and control. Enable predictive maintenance, reduce downtime, and enhance overall operational efficiency, ensuring a competitive edge in the industry.
Implement digitalization, automation, and real-time data analytics to adapt to evolving market dynamics and enhance responsiveness. By facilitating collaboration with suppliers and exploring sustainable sourcing options, manufacturers can ensure resilience and reduce vulnerability to disruptions.
Embrace advanced technologies, such as automation, artificial intelligence, and data analytics, to optimize production processes and improve efficiency. Fostering a culture of innovation and upskilling the workforce is essential to adapt to the evolving industry landscape and stay ahead in the global market.
Leverage advanced technologies to streamline processes, enhance supply chain management, and optimize resource allocation. By integrating smart data analytics, artificial intelligence, and automation, manufacturers can respond swiftly to market demands, reduce costs, and improve product quality.
Empower your manufacturing operations with unified plant-floor and enterprise data for real-time visibility and smarter decision-making.
30%
Reduction in unplanned production downtime
Accelerate workforce readiness with immersive AI-driven training across web, tablet, and VR for faster onboarding, upskilling, and cross-skilling.
40%
Faster training vs. traditional methods
Optimize quoting with fast, accurate configure-price-quote solutions that reduce errors and accelerate sales in manufacturing.
75%
Faster quote generation; 30% fewer errors
Gain centralized, real-time supply chain visibility and agility to navigate cost pressures and market volatility with confidence.
~5%
Lower logistics costs ~20% Labor efficiency
Empower your field technicians and reduce operational costs with a digitally-enabled unified field service experience.
~25%
Higher technician productivity; +asset uptime
We leverage an extensive partner ecosystem to streamline workflows, enhance customer experience, and drive growth.
Kamal Maggon
Leader
Sivakumar Natarajan
Leader
Sameer Alam
Expert
Shankar Prabakar
Expert
Hexaware delivers manufacturing IT services across MES, SCADA, ERP, IoT, and cloud platforms. We modernize plant systems, embed AI in manufacturing industry workflows, and run end-to-end managed services so production teams gain real-time visibility, predictive maintenance, and a measurable lift in overall equipment effectiveness.
Use phased cutovers, parallel runs, and cloud modernization platforms to migrate legacy production systems with zero unplanned downtime. Teams continue running on the current stack while modernized workloads are validated, tested, and gradually enabled across each plant.
Predictive maintenance uses IoT sensors and AI in manufacturing industry environments to spot anomalies in vibration, heat, and load before equipment fails. These models can be deployed on connected assets to cut unplanned downtime by up to 30% and extend the working life of every critical asset.
Yes. A supply chain control tower that sits atop your existing ERP, WMS, and TMS systems, can unify real-time data into a single view. You gain end-to-end visibility, predictive alerts, and AI-driven scenario planning without ripping and replacing what already works.
Combines smart manufacturing solutions, GenAI, and operational intelligence to optimize production. Unify shop floor and enterprise data, automate quality checks, and apply AI to scheduling, energy use, and throughput, so plants run leaner, faster, and more reliably.
Look for proven Industry 4.0 delivery across multiple sectors, deep IoT and cloud experience, and accelerators that compress time to value. Hexaware brings decades of experience in manufacturing IT services, a strong partner ecosystem, and outcome-based commercial models that align incentives throughout the engagement.
Comprehensive IT Support for Manufacturing Tailored to Your Operations.
